A young woman smokes a vape, unaware of the dangers of a vape battery explosion.Vape Battery Explosion Lawyer

Vape Battery Explosion Lawyer

Severe vape battery explosions can change your life. Let us help you hold manufacturers accountable.

Electronic cigarette (E-cig) batteries and vape devices have exploded in the pockets or the mouths of consumers, with faulty batteries causing serious or even fatal injuries and prompting lawsuits against manufacturers and sellers.

In recent years, there’s been an increase in injuries related to e-cigarette battery explosions. Explosions occur through a process known as a “thermal runaway.” This occurs when a battery overheats and the internal battery temperature increases dangerously, to the point of explosion. 

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These exploding batteries can cause serious injuries to the user’s hand, face, and other parts of the body. Many consumers have filed lawsuits against the manufacturers and sellers of e-cigarettes or vape pens for this reason.

If you or someone you know has sustained injuries caused by electronic cigarette battery or vape device explosions, a vape explosion lawyer can help you. For a free and private consultation, you can call us at (415) 426-3000, fill out our quick online form, or start a conversation with us through the chat function on this page.

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E-Cig Vape Construction

An e-cig or vape contains these parts:

  • Mouthpiece
  • Cartridge (tank)
  • The heating element, also called an “atomizer”
  • Microprocessor (in digital devices)
  • Mechanical switch (in mechanical devices)
  • Battery
  • LED Light (for effect)

What Causes a Vape Pen Explosion?

A vape battery explosion can occur for several reasons, but the main cause often comes down to something called thermal runaway. This happens when the battery inside the vape pen overheats and causes a dangerous chain reaction.

Vape pens typically use lithium-ion batteries, which are powerful but also more volatile compared to other types of batteries. These batteries are designed to store a lot of energy in a small space, but that also makes them more susceptible to problems like overheating or even exploding, even when they’re not faulty or damaged.

Lithium-ion batteries are more likely to experience thermal runaway, where the battery's temperature rises uncontrollably, often due to a chemical reaction inside. This reaction releases more heat, which makes the temperature go up even higher. 

When thermal runaway starts, the battery can overheat to the point where it might catch fire or explode. It doesn’t take much for this to happen. Whether from a small manufacturing defect, excessive heat, or simply overcharging, the chemical process inside the battery can trigger an explosion.

Vape pen explosions can occur both during use and while charging, and even when the device is simply sitting idle, such as in a user's pocket. Regular use or exposure to extreme heat can also cause the battery to malfunction. As the battery ages, its ability to handle heat and charge safely diminishes, further increasing the risk of an explosion.

Furthermore, not all vape pens are made equally. Some low-quality or off-brand pens use cheaper batteries that might not meet safety standards, which increases the risk of explosion. These batteries can be more likely to overheat or malfunction, even under normal use. Even a small defect in a battery, like a slight puncture or a manufacturing flaw, can lead to a dangerous situation.

Vape Mod Explosion

Vape mods and mechanical mod vaporizers are products sold to consumers as intentionally modifiable. They are frequently referred to as “mech mod” or “mech mod vape.” The word “mod” refers to the many designs that can be modified by adding and their history of being built from other devices modified to become vapes. These devices can be taken apart and changed, removing or replacing individual components. 

Consumers are instructed and encouraged to mix and match various components in these mod vapes, from batteries to heating elements and switches to change the behavior of their devices.  

Unfortunately, these changes also alter the power consumption and draw of the device, and many combinations of parts can result in battery failure or explosion.

It’s important to remember that vape pen explosions and injuries can happen even if the user hasn’t made any changes to the device. These aren’t just minor injuries; people can suffer excruciating, life-altering burns that leave permanent scars. Often, these horrific injuries are caused by faulty or defective e-cigarette products. 

Manufacturers and other responsible parties must be held accountable for the pain, suffering, and lasting damage their products cause to innocent people. Contact Levin Simes at (415) 426-3000 or fill out our online form for a 100% free case review where you’ll learn how our vape explosion lawyer will fight for compensation to assist you on your road to recovery.

Vape Battery Explosion Rates in the United States

Initially, the US Fire Administration claimed that e-cig battery explosions were rare. However, the market in the United States for e-cigarettes has since grown rapidly, particularly the market for the more dangerous vaporizers, and digital and mechanical mod devices.

From 2009 to 2016, there were 195 reported e-cigarette explosions in the U.S., resulting in 133 injuries, with burns being the most common injury. In 2016 alone, an estimated 1,007 e-cigarette burn injuries were treated in emergency departments across the U.S. The FEMA report also recognizes that many similar fires are never reported to fire departments, so the numbers could be higher than indicated. Additional statistics about these fires included: 

  • 61 explosion incidents occurred when the device or spare batteries were in a person’s pocket
  • 60 incidents occurred while the device was being used
  • 48 incidents happened while the battery was in the device and being charged
  • 18 incidents occurred while the device or battery was stored
  • One incident occurred while the device was being transported on a cargo aircraft

The report also states that such events occur “suddenly” and often involve a flash of light, smoke, and flames. A vigorously ejected battery and other parts of the device can fly “across the room,” resulting in the combustion of other items where they land (further spreading the fire). 

Thus, e-cig battery explosions can and have occurred in a wide range of situations and places, which puts consumers in danger as they go about their normal day.

Vape Explosions

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FDA Guidelines to Avoid an E-Cig Battery Explosion

In order to help avoid battery explosion, here are guidelines from the Food and Drug Administration (FDA) based on past product malfunctions:

  • Use products with safety features like vent holes, firing button locks, and battery overcharge protections
  • Keep loose batteries in a case so they don’t come into contact with metal like keys, coins, or rivets/zippers on clothing
  • Only charge your vape with the charger it came with — do not use your phone or electronic tablet as a power source
  • Don’t let your vape charge overnight or unattended
  • Replace any battery that is damaged or gets wet, and if your product does not come with replaceable batteries, contact the manufacturer for customer support 

Other guidelines include avoiding extreme temperatures for your vape, i.e. don’t leave it on a hot car dashboard or on a window sill in freezing weather. Don’t mix and match vape chargers, batteries, or cartridges, as they do not adhere to a standard design and could conflict. 

When you do charge your vape, it’s advised to leave it on a non-flammable surface instead of something that could catch fire like a couch. Keep vapes far from flammable liquids like gasoline or propane at all times.

Additionally, there are more guidelines for flying with vape products, including only transporting them in carry-on luggage and refraining from charging or using them during the duration of your flight.

The guidelines consumers have to follow to avoid being harmed by their vape products could be considered “onerous” under the law. This means they are burdens or obligations that counterbalance or outweigh the advantages of using vapes in the first place. You deserve a fully safe product, not a hazardous device with safety guidelines you may have never received.

Injuries Caused by an E-Cig Explosion

Once the battery overheats, whether in the vape or e-cig device, on a charger, or outside a device, it can quickly cause a chain reaction that leads to ignition, explosion, or leakage of superheated liquid. 

If a lithium-ion battery catches fire in your pocket, it can cause severe second or third-degree burns to your body. However, the damage can be catastrophic, or even fatal, if a lithium-ion battery explodes in your hand or mouth.

Common injuries caused by vape battery explosions include:

  • Burn injuries to the hand, face, or other areas of the person’s skin
  • Damage to (or loss of) digits on the hand 
  • Broken or missing teeth 
  • Jaw injuries
  • Blindness, loss of taste, smell, and other senses
  • Scarring and disfigurement injuries, including permanent changes to the face, loss of hair, and other traumas to a person’s appearance
  • Injuries to the leg or groin region (if the device has exploded while in one’s pocket)
  • Death

A 2018 study analyzed 46 patients who suffered burn injuries from exploding vape pens, focusing on demographics, injury patterns, and treatment outcomes. The patients were followed up after an average of 13 months:

  • Most injuries affected the groin (69%), followed by the hands (25%) and face (7%).
  • The majority of patients (61%) required skin grafts, with 39% experiencing wound infections. All patients underwent debridement, and some had hydrotherapy.
  • 42% of patients reported modifying their vape devices to enhance battery life or smoke production, increasing the risk of malfunctions.

These are only a few of the main types of injuries that an exploding vape mod battery can cause. Injuries can range from minor to very severe, life-changing, and even life-threatening.

How Can an E-Cigarette Explosion Lawyer Help Me?

A vape battery explosion lawyer can help with the different requirements and tasks necessary to prepare for trial. These include: 

  • Gathering evidence, such as purchase receipts, medical records, and injury reports
  • Researching the laws relevant to your vape explosion case
  • Examining the vape product(s) in question 
  • Determining which parties can be held liable
  • Arguing for the maximum amount of damages under the law

Having legal representation can significantly impact the outcome of your case. In fact, research conducted by Martindale-Nolo found that readers who worked with a lawyer received settlements that were more than four times greater on average than those without legal help. The right lawyer can help ensure you get the compensation you deserve for your pain and suffering.

If you or a loved one were injured due to a vape explosion, contact Levin Simes at (415) 426-3000 or online. We are at the forefront of the movement to hold vape manufacturers and companies accountable for defective products.

What Kind of Financial Support Is Available in a Vape Battery Explosion Lawsuit?

E-cig products can be extremely dangerous and are not subject to rigorous safety standards. Manufacturers, sellers, distributors, and other parties should be held responsible if a vape product causes injury to a person. 

Legal action can help the injured party recover financial losses caused by the vape injury. These include: 

  • Medical expenses, such as hospital treatments, costs of medication and surgeries, rehabilitation, and reconstructive surgery (especially for scarring and disfigurement cases)
  • Loss of wages, especially if the person has missed work in order to recover physically 
  • Loss of the ability to generate future income, such as when a person loses function in their hand after a vape pen explosion and can no longer perform the same tasks
  • Pain and suffering connected with the injuries, as well as emotional trauma that often results from scarring and disfigurement
  • Loss of companionship of a loved one, if the injuries have placed undue strain or challenges in a relationship 

A monetary damages award from a vape lawsuit can often help cover losses that aren’t normally covered by insurance or health care policies. In this way, legal action helps to ensure that the injured person is fully cared for and their long-term needs are met.

E-Cig Explosion Settlements 

Vape pen explosions can lead to intensely hot, violent bursts that can cause catastrophic injuries. The high temperatures and force of these explosions often result in permanent disfigurement or even death. Below are a few settlements secured:

  • $2.3 Million Settlement: A Missouri man received more than $2.3 million in a lawsuit against Lightfire Holdings, LLC after an exploding vape left him with broken teeth, a fractured jaw, burns, and nerve damage. 
  • $1.9 Million Settlement: A California woman was awarded $1.9 million after an e-cigarette battery exploded while charging in her car, causing flames and severe burns to her legs, buttocks, and hand. She sued the device’s distributor, VapCigs, wholesaler Cartons 2 Go, and the store Tobacco Expo.
  • $15 Million Settlement: A Florida man was awarded $15 million after suffering 3rd-degree burns when a vape battery exploded in his pocket, leaking acid and igniting his leg. He filed a lawsuit in 2017 against Vapor Life LLC, Vapor Life 5 LLC, and Shenzhen Battery Company Ltd., the battery's manufacturer.

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Why Hire Levin Simes

At Levin Simes, we stay on top of the latest research and health studies related to vape injuries to ensure we’re offering the best possible support to our clients. As new information becomes available, we remain committed to adapting our strategies to meet the evolving needs of those we serve. 

For over a decade, our dedication to holding large corporations accountable and fighting for justice for those impacted by vaping-related injuries has remained at the core of everything we do. We always strive to do right by our clients and have collected hundreds of millions for those wrongly injured.

If you or a loved one has been injured by an e-cig device, please contact us about investigating an e-cig lawsuit at (415) 426-3000 or online.

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Why should you?

Reaching out to a lawyer is the first step on your path towards recovering a better quality of life. At Levin Simes, we give our undivided attention to each client, and all communications are held in the strictest of confidence. We are on hand to guide you through the process and support you at every step of the way. Contact us by filling out the form or calling us directly at (415) 993-9989.

Frequently Asked Questions

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